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1.1 This practice describes a general procedure for using the process compensated resonance testing (PCRT) via swept sine input method to perform outlier screening on populations of newly manufactured and in-service parts. PCRT excites the resonance frequencies of metallic and non-metallic test components using a swept sine wave input over a set frequency range. PCRT detects and analyzes component resonance frequency patterns and uses the differences in resonance patterns between acceptable and unacceptable components to perform non-destructive testing. PCRT frequency analysis compares the resonance pattern of a component to the patterns of known reference populations of the same component and renders a pass or fail result based on the similarity of the tested component to those populations. For non-destructive testing applications with known defects or material states of interest, or both, Practice E2534 covers the development and application of PCRT sorting modules that compare test components to known acceptable and unacceptable component populations. However, some applications do not have physical examples of components with known defects or material states. Other applications experience isolated component failures with unknown causes or causes that propagate from defects that are beyond the sensitivity of the current required inspections, or both. In these cases, PCRT is applied in an outlier screening mode that develops a sorting module using only a population of presumed acceptable production components, and then compares test components for similarity to that presumed acceptable population. The resonance differences can be used to distinguish acceptable components with normal process variation from outlier components that may have material states or defects, or both, that will cause performance deficiencies. These material states and defects include, but are not limited to, cracks, voids, porosity, shrink, inclusions, discontinuities, grain and crystalline structure differences, density-related anomalies, heat treatment variations, material elastic property differences, residual stress, and dimensional variations. This practice is intended for use with instruments capable of exciting, measuring, recording, and analyzing multiple, whole body, mechanical vibration resonance frequencies in acoustic or ultrasonic frequency ranges, or both.

1.2 Units—The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.

1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.

1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

5.1 PCRT Applications and Capabilities—PCRT has been applied successfully to a wide range of outlier screening applications in the manufacture and maintenance of metallic and non-metallic parts. Examples of anomalies detected are discussed in 1.1. PCRT has been shown to provide cost effective and accurate outlier screening solutions in many industries including automotive, aerospace, and power generation. Examples of successful applications currently employed in commercial use include, but are not limited to:

5.2 General Approach and Equipment Requirements for PCRT via Swept Sine Input: 

5.3 Constraints and Limitations: